Tabish Khan

5S is not a one-time project. It's a daily standard.

When I first got involved in 5S implementation, I thought of it as a launch event — clean the area, label the bins, take a few before/after photos, done.

I was wrong.

The real work starts after the launch. 5S only holds if it's...

📦 Service Spotlight: Warehouse SOP Audit

Warehouse problems rarely start on the warehouse floor—they start with inconsistent processes.

Poorly documented or outdated SOPs can lead to inventory inaccuracies, production delays, audit findings, and unnecessary operational costs.

I...

The most expensive warehouse problem usually isn't inventory.

It's repetitive work.

Recently, I analyzed a warehouse process where the team was manually creating SAP transactions every day. The process itself wasn't difficult—it was just repeated hundreds of times.

By building an...

In 15 minutes, I can usually find at least one thing that's costing a warehouse time or money.

Sometimes it's a layout issue. Sometimes it's a process that made sense two years ago but doesn't anymore. Sometimes it's a blind spot the team is too close to see.

I've done this across...