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Many sheet metal components appear simple, but achieving stable production requires careful control of material flow, blank holding force, forming geometry, springback, and tooling design.

This project involved the complete development of a sheet metal forming system, from...

Many wire forming projects fail not because of the final geometry, but because of incorrect forming sequences, uncontrolled springback, tooling interference, or poor production repeatability.

This project involved the complete development of a wire forming die system, from...

Successful tooling projects are rarely defined by CAD geometry alone. They depend on understanding material behavior, forming sequence, springback, tooling durability, and production repeatability. This project involved the complete development of a cam-driven ring forming die,...

Many plastic parts can be modeled in CAD. Far fewer successfully make the transition into stable, repeatable production. This project involved the complete development of a multi-cavity injection molding system, from product design and DFM review through mold flow analysis,...