Many wire forming projects fail not because of the final geometry, but because of incorrect forming sequences, uncontrolled springback, tooling interference, or poor production repeatability.
This project involved the complete development of a wire forming die system, from product definition and forming strategy through tooling design, manufacturing, tryout, and production implementation.
As project lead, I developed the forming sequence, springback compensation strategy, tooling architecture, and manufacturing validation process to ensure the product could be produced consistently at volume rather than simply formed in simulation.
The result was a production-ready wire forming solution capable of transforming straight steel wire into a complex multi-bend component through a controlled single-cycle forming process.
Projects like this are where product development, tooling engineering, and manufacturing execution come together.
For Modular Robotics Suite I turned a modular hardware line into one continuous 3D story. A single arm shows assembly, welding, painting and inspection, then opens up a servo layer by layer. Five product lines are explained without a single paragraph of spec text.
I combine product design with real-time 3D development, so the idea you approve is exactly what ships. No compromises between the mockup and the browser.
Going from 2,080 pages in 161 formats down to a 13 page site with a clean CMS is a huge content job, Roman. That kind of untangling is often the hardest part of a redesign and rarely gets shown.