LED Cube Demo Kit

1. Client's Goal for the Project:

Our client envisions an engaging and visually stunning LED Cube Demonstrator Kit that serves as an educational tool for understanding advanced lighting technologies. The primary goal is to provide users with an interactive experience, allowing them to explore the capabilities of LED lighting through a hands-on assembly process. The client emphasizes the use of sustainable materials, with a focus on wood, to align with their commitment to eco-friendly practices. Furthermore, the LED Cube should incorporate a sophisticated control system allowing users to dynamically adjust the light intensity, showcasing the versatility of LED technology.

2. Details About My Contribution to the Project:

As a key member of the design team, my primary role involves the creation of a comprehensive design for the LED Cube Demonstrator Kit. Leveraging SolidWorks, I am responsible for the 3D modeling and engineering of the wooden cube structure, ensuring it accommodates the LED Printed Circuit Board (PCB) attached to a custom heatsink. The design incorporates precise tolerances based on manufacturing processes and supplier capabilities, guaranteeing a seamless fit of components during assembly.Additionally, I am tasked with the design of the heatsink to efficiently dissipate heat generated by the LED PCB, contributing to the overall longevity and performance of the LED Cube. Simultaneously, I am developing a housing unit for the main control system, which facilitates light dimming functionalities. The integration of these components into the wooden cube requires a delicate balance of aesthetics, functionality, and manufacturability.All material drawings for each component, including wood parts, heatsink, and housing, are meticulously created to provide a clear roadmap for the manufacturing process. This includes detailed information on tolerances, aligning with the team's TRA template and 6 Sigma calculations to ensure the highest quality standards.

3. Summary of Project Success:

The LED Cube Demonstrator Kit design project achieved remarkable success by seamlessly merging the aesthetic appeal of wooden materials with the technical prowess of LED lighting technology. The interactive and educational aspects of the kit were successfully realized, meeting and exceeding the client's expectations. The incorporation of a sophisticated control system allowed users to experience the full range of LED capabilities, making the kit an effective tool for educational purposes.The design's manufacturability was optimized through careful consideration of tolerances, supplier capabilities, and adherence to 6 Sigma calculations. The result, presented to the team, reflects a harmonious integration of design elements, setting the stage for a well-informed decision on the most suitable design to proceed with.

Extra information:

All design calculations and tolerances are aligned with the established TRA template developed by our company's team. The design process adheres to 6 Sigma calculations, ensuring the highest level of quality and reliability. The modeling work for this project was carried out using SolidWorks. The final results will be presented to the team for collaborative decision-making on the preferred design for further development.