Axial flux technology also had other challenges to overcome. The design had a complex winding as well as poor cooling capability, which was important for thermal efficiency. A breakthrough was finally developed by YASA, allowing the motor to be manufactured with Soft Magnetic Composite, or SMC. By leveraging the advantages of SMC, the axial flux design overcame significant obstacles. It simplified the winding, removed the complexity, reduced manufacturing costs, and improved cooling. With these advancements,
the potential of axial flux motors has skyrocketed. They’re now ready to power the next generation of EVs with their improved performance, cost-effectiveness, and enhanced cooling capabilities.