Many plastic parts can be

Many plastic parts can be modeled in CAD. Far fewer successfully make the transition into stable, repeatable production. This project involved the complete development of a multi-cavity injection molding system, from product design and DFM review through mold flow analysis, tooling development, mold trials, and production launch. As the project lead, I coordinated product engineering, tooling design, manufacturing support, and process validation to reduce production risk before mass manufacturing. Flow analysis and runner balancing were used to optimize cavity filling and improve process stability prior to cutting steel. The result was a production-proven injection molding program that successfully moved from concept and CAD development to molded production parts. Projects like this sit at the intersection of product development, tooling engineering, and manufacturing execution.