A plastic part is easy

A plastic part is easy to model in CAD. Producing it consistently across multiple cavities is where the real engineering begins.

This project involved the complete development of a production injection molding system, including DFM review, mold flow analysis, runner balancing, multi-cavity tooling development, and production validation.

The objective was to identify manufacturing risks before steel was cut, improve cavity balance, reduce molding variation, and achieve a smooth transition from CAD design to production parts.

Projects like this sit at the intersection of product development, tooling engineering, and manufacturing reality.