Reverse Engineering | Scan-to-CAD | Legacy Part Reconstruction by Kenny JohnsonReverse Engineering | Scan-to-CAD | Legacy Part Reconstruction by Kenny Johnson
Reverse Engineering | Scan-to-CAD | Legacy Part ReconstructionKenny Johnson
Cover image for Reverse Engineering | Scan-to-CAD | Legacy Part Reconstruction
Whether you have a 3D scan, a mesh, a legacy part, or a physical sample, I can reverse-engineer it into a clean, fully parametric CAD model ready for manufacturing, redesign, simulation, or documentation.
Unlike mesh editing, I rebuild engineering intent. Every feature is reconstructed as intelligent CAD geometry that can be modified, dimensioned, and manufactured with confidence.
Using Geomagic Design X, PolyWorks, and SolidWorks, I create production-quality models suitable for product development, manufacturing, supplier communication, and long-term design ownership.
My background extends beyond CAD. Having worked with foundries, machine shops, fabrication, tooling, and production teams, I understand how reverse-engineered models are ultimately manufactured, assembled, and inspected. Where appropriate, I also refine geometry for manufacturability, tolerance control, and downstream engineering.
Whether your objective is to reproduce an obsolete part, improve an existing design, prepare a product for manufacturing, or build a complete digital model from scan data, I deliver clean engineering models that are practical to use long after the reverse engineering process is complete.
What’s Included
Clean Parametric CAD Model A fully editable native CAD model reconstructed from scan data, mesh files, images, or physical parts.
Native & Neutral CAD Files Native SolidWorks files together with STEP, Parasolid, STL, or other agreed export formats.
Engineering Drawings (Optional) Manufacturing drawings with dimensions, tolerances, GD&T, and annotations where required.
Assembly Reconstruction Complete assemblies with correctly positioned components, mates, and hierarchy where applicable.
Manufacturing Refinement Geometry refinement for machining, casting, injection molding, fabrication, or additive manufacturing where required.
Dimensional Verification Comparison against scan data or reference measurements to validate the reconstructed model.
Technical Support Engineering support throughout the project to resolve questions and ensure the final model meets your intended application.
FAQs

Starting at$75 /hr
Tags
Autodesk Inventor
SolidWorks
Industrial Designer
Product Designer
Reverse Engineering
Manufacturing
DFM
Geomagic DesignX
Service provided by
Reverse Engineering | Scan-to-CAD | Legacy Part ReconstructionKenny Johnson
Starting at$75 /hr
Tags
Autodesk Inventor
SolidWorks
Industrial Designer
Product Designer
Reverse Engineering
Manufacturing
DFM
Geomagic DesignX
Cover image for Reverse Engineering | Scan-to-CAD | Legacy Part Reconstruction
Whether you have a 3D scan, a mesh, a legacy part, or a physical sample, I can reverse-engineer it into a clean, fully parametric CAD model ready for manufacturing, redesign, simulation, or documentation.
Unlike mesh editing, I rebuild engineering intent. Every feature is reconstructed as intelligent CAD geometry that can be modified, dimensioned, and manufactured with confidence.
Using Geomagic Design X, PolyWorks, and SolidWorks, I create production-quality models suitable for product development, manufacturing, supplier communication, and long-term design ownership.
My background extends beyond CAD. Having worked with foundries, machine shops, fabrication, tooling, and production teams, I understand how reverse-engineered models are ultimately manufactured, assembled, and inspected. Where appropriate, I also refine geometry for manufacturability, tolerance control, and downstream engineering.
Whether your objective is to reproduce an obsolete part, improve an existing design, prepare a product for manufacturing, or build a complete digital model from scan data, I deliver clean engineering models that are practical to use long after the reverse engineering process is complete.
What’s Included
Clean Parametric CAD Model A fully editable native CAD model reconstructed from scan data, mesh files, images, or physical parts.
Native & Neutral CAD Files Native SolidWorks files together with STEP, Parasolid, STL, or other agreed export formats.
Engineering Drawings (Optional) Manufacturing drawings with dimensions, tolerances, GD&T, and annotations where required.
Assembly Reconstruction Complete assemblies with correctly positioned components, mates, and hierarchy where applicable.
Manufacturing Refinement Geometry refinement for machining, casting, injection molding, fabrication, or additive manufacturing where required.
Dimensional Verification Comparison against scan data or reference measurements to validate the reconstructed model.
Technical Support Engineering support throughout the project to resolve questions and ensure the final model meets your intended application.
FAQs

$75 /hr